The New Energy Electronically Controlled Air Cooling Series must not only have efficient heat dissipation functions, but also be highly compatible with the various components of the vehicle in terms of structure. Therefore, the mold design not only needs to have precise dimensional control, but also needs to meet complex spatial layout and structural requirements. Ningbo Fenda New Energy Technology Co., LTD., uses high-precision computer-aided design (CAD) technology, combined with advanced computer-aided engineering (CAE) simulation technology, through three-dimensional modeling and virtual simulation, to finely design the shape, size, installation position and working parameters of each air cooling system component.
In the cooling scheme of important components such as batteries, motors, inverters, Ningbo Fenda New Energy Technology Co., LTD., can accurately calculate the heat flow distribution, airflow path and heat dissipation efficiency of each component to ensure that the cooling system can operate efficiently under high load and extreme environments. In addition, the company's mold design also takes into account the strength and durability of the product to ensure that each component can withstand the mechanical and thermal stresses in long-term use, and avoid battery overheating or damage caused by cooling system failure.
Fine mold manufacturing is inseparable from a strict quality control system. Ningbo Fenda New Energy Technology Co., LTD., strictly follows the ISO quality management system standards during the mold manufacturing process to ensure the accuracy and consistency of each mold. By introducing advanced manufacturing processes such as high-precision CNC processing equipment, laser cutting, and precision casting, the dimensional tolerance of each mold is controlled at the micron level. The application of these high-precision equipment not only ensures the high quality of the mold, but also greatly improves production efficiency and reduces the rework rate caused by manufacturing errors.
In addition, Ningbo Fenda New Energy Technology Co., LTD., has also made many innovations in the mold manufacturing process. For example, in the design of the cooling water channel of the mold, the temperature control accuracy of the mold is improved by optimizing the layout and flow rate of the water channel. This innovation can effectively reduce the deformation and thermal expansion of the mold at high temperature, thereby ensuring the consistency and stability of the product during the production process.
With the diversified development of new energy vehicles, customers' demand for New Energy Electronically Controlled Air Cooling Series has become more and more personalized. Ningbo Fenda New Energy Technology Co., LTD., meets the needs of different models and different application scenarios through highly customized mold design. There are huge differences in the battery packs, motors, power systems and other components of new energy vehicles, so the mold design of the air cooling system also needs to be different for each vehicle.
For example, when designing an air cooling system for a high-energy density battery pack, the company will make precise mold designs based on the size of the battery pack, the heat dissipation requirements and the layout of the vehicle. For some special models, such as electric buses or electric trucks, Fenda provides mold designs with stronger heat dissipation capabilities and higher durability to ensure that the vehicle can maintain a stable operating temperature during long-term high-load operation.
Ningbo Fenda New Energy Technology Co., LTD., fully considers the personalized needs of customers during the mold design process and adopts modular design so that each mold component can be adjusted according to specific needs. Modular design not only improves production efficiency, but also shortens delivery cycles, ensuring that customers can obtain the required air cooling system components in a shorter time.
With the continuous development of new energy vehicle technology and changes in market demand, the mold design of the air cooling system needs to remain flexible and adaptable. The mold design team of Ningbo Fenda New Energy Technology Co., LTD., adopts an intelligent design method to comprehensively evaluate the heat dissipation effect, fluid mechanics performance and structural strength of the product through data analysis and artificial intelligence algorithms. Intelligent design not only improves design accuracy, but also makes the design process more efficient and rapid.
In addition, the company can respond to customer feedback in the shortest time through a fast iteration design mode. Whether it is for new models or new application scenarios, Fenda can quickly adjust the mold design and optimize the product to ensure the best solution in the shortest time.
The New Energy Electronically Controlled Air Cooling Series of new energy vehicles needs to operate stably for a long time under various environmental conditions, especially in extreme environments such as high temperature, low temperature, and humidity. The durability of the mold of the air cooling system has become a key factor. Ningbo Fenda New Energy Technology Co., LTD., in the mold manufacturing process, corrosion-resistant and high-temperature resistant materials are used to ensure that the mold can withstand the test of high load, high temperature and high humidity environment, and ensure the stability of the product in long-term use. At the same time, it also pays attention to the economy of mold manufacturing, optimizes the production process and process, and reduces production costs. On the premise of ensuring high precision and high durability of the mold, Fenda reduces waste and redundancy in production and improves resource utilization through batch production and refined management, thereby achieving the best balance in cost control.
In the process of mold design and manufacturing of Ningbo Fenda New Energy Technology Co., LTD., the design, R&D, production and other links are seamlessly connected. From product concept design to final mold manufacturing, Ningbo Fenda New Energy Technology Co., LTD., has achieved digital management through advanced CAD and CAM technology, ensuring that each design drawing can be accurately converted into production data, reducing human errors and design deviations. At the same time, advanced mold processing and testing equipment is also used to ensure that each mold meets the design requirements during the production process, improving production consistency and product accuracy.